Best 120V Stick Welder 5 Models Tested for 2025

When I first dipped my toes into the world of welding for my home workshop, finding the right 120V stick welder felt like a quest. You want something reliable, powerful enough for those DIY projects and home repairs, yet compact and easy to use. I’ve spent time with several models, putting them through their paces on various metals, and I’m excited to share my hands-on insights to help you navigate the options for the best portable stick welder without the guesswork.

IMAGE	PRODUCT NAME	AMAZON LINK
	Hpoouo 200Amp 20PCS Rods Stick Welder, Super MINI Portable…	View on Amazon
	YESWELDER 205Amp Stick Welder Large LED Display, Digital…	View on Amazon
	HONE Stick Welder, 110V/220V Actual 140Amp ARC Welder…	View on Amazon
	YESWELDER 135Amp MIG Welder,110V Flux Core Welder Flux Core…	View on Amazon
	HONE Stick Welder 110V, Actual 120Amp Smart Hot Start Arc…	View on Amazon

Hpoouo 200Amp 20PCS Rods Stick Welder, Super MINI Portable…

This Hpoouo stick welder truly surprised me with its compact size and impressive punch. It’s so light you can practically forget it’s there, making it an ideal mini stick welder for anyone needing ultimate portability around the house or job site. Despite its small footprint, it delivers up to 200 amps on a standard 110V outlet, making it suitable for a range of thicknesses and materials from mild steel to cast iron. The inclusion of 20 welding rods, gloves, and chip hammers right in the box means you’re pretty much ready to start welding immediately.

Key features that stand out:
– Upgraded 200Amp 110V: Delivers substantial power for a 120V unit, adjustable from 20-200A.
– Super Mini Portable: Incredibly lightweight at just 3.7lb and compact (7.83.95.3inch).
– Advanced Digital IGBT Inverter Control Technology: Ensures stable arc and deeper penetration.
– Hot Start, Arc Force, Anti-Stick functions: Helps prevent electrode sticking and provides smoother starts.
– Suitable for AWS E6013, E6011, E6010, E308 rods (1/16″-1/8″): Versatile rod compatibility.
– Includes 20 welding rods, gloves, and chip hammers: Excellent out-of-the-box value.

Pros:
– Extremely portable and lightweight, easy to carry anywhere.
– High amperage output for its size on 120V.
– Excellent suite of features like Hot Start and Anti-Stick for ease of use.
– Comes with a comprehensive accessory kit, including rods and safety gear.

Cons:
– Its super mini size might feel too small for some users seeking more robust build.

Best for:
Beginners, hobbyists, and anyone needing an ultra-portable and powerful 120V stick welder for light to medium home repairs and DIY projects.

Expert Opinion: This unit offers an impressive power-to-weight ratio for a 120V machine. Its advanced inverter technology and included accessories make it a fantastic entry point for new welders or a reliable secondary unit for experienced users who prioritize portability.

YESWELDER 205Amp Stick Welder Large LED Display, Digital…

The YESWELDER 205Amp unit quickly became a favorite for its user-friendly interface and robust performance. When you’re in the middle of a project, the large LED display is a godsend, clearly showing current, mode, and other crucial data even through a welding helmet. This digital stick welder packs a serious punch with up to 205 amps, making it very capable for continuous work and handling a wide range of common electrodes like 6010 and 7018 without a hitch. Its adjustable Hot Start and Arc Force functions truly make a difference in preventing rods from sticking, ensuring a much smoother welding experience.

Key features that stand out:
– More Powerful (up to 205 Amps): Excellent power for a 120V stick welder, supporting continuous welding.
– Large LED Display: Offers clear visibility of welding parameters, even with gloves on.
– Portable and Lightweight (8.4 lbs): Easy to transport with its built-in handle.
– Adjustable Hot Start & Arc Force: Crucial for easy arc initiation and preventing electrode sticking.
– Safety Features: Includes automatic compensation for voltage fluctuation, over-current, and over-load protection.
– Ideal for most 6010, 6011, 6013 and 7018 rods: Great rod versatility.

Pros:
– High amperage output for effective and consistent welding.
– Intuitive and clear digital display for easy adjustments.
– Excellent Hot Start and Arc Force controls greatly improve welding ease.
– Robust safety features for reliable and long-lasting operation.

Cons:
– While portable, it’s slightly heavier than the ‘super mini’ options.

Best for:
Experienced hobbyists and professionals who need a powerful, reliable, and user-friendly 120V stick welder for a variety of tasks, particularly where precise control and good visibility are key.

Expert Opinion: This YESWELDER model hits a sweet spot between power, portability, and advanced features. The adjustable Hot Start and Arc Force are particularly valuable, making it forgiving for less-than-perfect technique and an efficient tool for consistent, quality welds with common rods.

HONE Stick Welder, 110V/220V Actual 140Amp ARC Welder…

The HONE 110V/220V stick welder impressed me with its dual voltage capability, offering incredible flexibility for various welding environments. While we’re focusing on 120V here, knowing you can plug it into a 220V outlet for extra power is a big plus for future projects. At 110V, it delivers a solid 120 amps with an improved 40% duty cycle, which means you can weld longer without worrying about overheating. Its digital IGBT inverter technology and powerful Arc-force make for stable arcs and smooth beads, even for tricky rods like E6010, making it a surprisingly capable machine for a wide range of materials.

Key features that stand out:
– 110V/220V Dual Voltage: Offers flexibility for power sources and increased amperage at 220V.
– Improved Duty Cycle (40% at 120A on 110V): Allows for longer welding sessions.
– Digital IGBT Inverter Technology: Enhances reliability and arc stability.
– Powerful Arc-force and Hot Start: Ensures smoother welding and easy arc striking, even with E6010.
– Suitable for E6013, E7018, E6011 (1/16″-1/8″) and E6010: Broad rod compatibility.
– Anti-stick function and multiple protections: Prioritizes safety and machine longevity.
– Digital display and trouble indicator: User-friendly and informative.

Pros:
– Dual voltage offers great versatility for different job sites or future needs.
– Good duty cycle for sustained welding at 120V.
– Handles a wide range of electrodes, including difficult ones like E6010.
– Excellent safety features and a clear digital display.

Cons:
– It’s a bit heavier than the purely 120V mini stick welders.

Best for:
Users who need the flexibility of dual voltage, appreciate a strong duty cycle, and want a capable machine for a wide array of rod types and ferrous metals, suitable for both beginners and more experienced welders.

Expert Opinion: This HONE unit is a workhorse, particularly appealing for its dual voltage, which future-proofs your investment. The enhanced duty cycle and ability to run various electrodes, including cellulose rods, position it as a serious contender for general fabrication and repair work on 120V.

YESWELDER 135Amp MIG Welder,110V Flux Core Welder Flux Core…

While primarily marketed as a MIG welder, this YESWELDER 135Amp unit is a true multi-process marvel that includes a very capable stick welding function on 110V. If you’re looking for versatility and might want to explore flux-core MIG or even Lift TIG down the line, this machine offers exceptional value. For stick welding, it delivers a robust 135 amps, and critically, the Hot Start and Arc Force are adjustable, providing excellent control for stick electrodes. The synergic control for MIG also hints at the smart tech packed into this portable 11.4 lb welder, making it easy to dial in settings.

Key features that stand out:
– Multi-Process (Gasless Flux Core MIG/Stick/Lift TIG): Incredible versatility beyond just stick welding.
– 135 Amp output for Stick Welding (110V): Capable for mild steel up to 2/5” thick.
– Adjustable Hot Start and Arc Force for Stick: Enhances ease of use and weld quality.
– Synergic Control (for MIG): Simplifies wire feeding speed and voltage matching.
– Digital Display: Clear monitoring of real-time current.
– Light & Portable (11.4 lbs): Easy to transport for on-the-go projects.
– Extra E71T-GS .030” 2LB flux core welding wire included: Ready for MIG out of the box.

Pros:
– Offers three welding processes in one compact machine.
– Adjustable Hot Start and Arc Force are a huge plus for stick welding.
– Synergic control makes it very user-friendly for other processes.
– Good welding capacity for a 120V multi-process unit.

Cons:
– If you only ever plan to stick weld, the additional features might be more than you need.

Best for:
Welders who want a single, versatile machine for various projects, especially those interested in exploring flux-core MIG or Lift TIG in addition to reliable 120V stick welding for home and light fabrication.

Expert Opinion: This multi-process YESWELDER is an excellent choice for anyone who anticipates needing more than just stick welding. Its stick function is solid, benefitting from adjustable Hot Start and Arc Force, and the inclusion of flux core MIG capability out of the box makes it a phenomenal value for diverse welding tasks on 120V.

HONE Stick Welder 110V, Actual 120Amp Smart Hot Start Arc…

This 110V HONE stick welder is purpose-built for simplicity and effectiveness, especially for those new to welding. Its smart Hot-start and Arc-force features truly make arc initiation effortless and maintain a stable arc, which is a huge confidence booster for beginners. Weighing in at just 5.8 lbs, it’s incredibly portable, even coming with a shoulder strap, making it perfect for field repairs, farm work, or just moving around your garage. It’s designed to be adaptable, handling a wide array of common rods like E6013, E6011, E7018, and even E308-16, for welding various ferrous metals.

Key features that stand out:
– Smart Hot-start and Arc-force: Ensures easy, quick, and reliable arc starts and stable current.
– Wide Rod Adaptability: Works well with E6013, E6011, E6010, E7018, and E308-16 rods.
– Wide Application: Capable of welding carbon steel, mild steel, stainless steel, and cast iron.
– Safe and Stable: Built-in Anti-stick, voltage fluctuation compensation, and multiple protections.
– Portable (5.8 lbs) with handle or shoulder strap: Ideal for outdoor or mobile maintenance.

Pros:
– Very beginner-friendly due to smart Hot Start and Arc Force features.
– Extremely lightweight and portable, enhancing mobility for various tasks.
– Handles a good range of rod types and metals.
– Comprehensive safety features ensure user protection and machine longevity.

Cons:
– Amperage is fixed at 120A, which might be limiting for thicker materials compared to higher amp units.

Best for:
First-time welders, DIY enthusiasts, and anyone needing a highly portable, easy-to-use beginner stick welder for light maintenance, farm repairs, or hobby projects.

Expert Opinion: For someone just starting out or needing a truly hassle-free, portable stick welder, this HONE unit is an excellent choice. Its emphasis on intelligent arc starting and stability makes the learning curve much gentler, allowing users to focus on technique rather than fighting the machine.

Comparison Short Insights

When looking at these 120V stick welders, portability is a clear theme, with the Hpoouo 200Amp being the absolute featherlight champion at 3.7 lbs. The YESWELDER 205Amp and HONE 120Amp are also very light, making them easy to move. For sheer power on 120V, the Hpoouo 200Amp and YESWELDER 205Amp lead the pack with their higher amperage outputs, offering more versatility for material thickness.

User experience is significantly enhanced by features like Hot Start and Arc Force, which are present and often adjustable on most of these models, particularly well-executed on the YESWELDER units and the HONE 120Amp for beginners. The YESWELDER 205Amp stands out with its large LED display, which is a practical benefit in the workshop.

If you’re considering future needs, the HONE 110V/220V dual voltage model provides excellent flexibility, allowing you to tap into 220V power for more demanding jobs down the line. For those who want more than just stick welding, the YESWELDER 135Amp Multi-Process unit is an undeniable value, offering MIG and Lift TIG capabilities in addition to solid stick performance. The Hpoouo is particularly appealing if you need a complete kit with accessories from day one.

Final Verdict

Choosing the best 120V stick welder truly boils down to your specific needs and priorities.

If ultimate portability and raw power in a tiny package are what you’re after, the Hpoouo 200Amp is an incredibly strong contender, offering a powerful punch despite its minuscule size, and it comes with everything to get you started.

For those who prioritize user-friendliness, clear digital feedback, and precise control over arc characteristics for a variety of rods, the YESWELDER 205Amp is an outstanding choice, making welding smoother and more consistent.

If versatility and future-proofing are key, allowing you to use both 110V and 220V power sources, then the HONE 110V/220V Dual Voltage model offers excellent value and a robust duty cycle for longer projects.

And for the welders who want to explore other processes like MIG and Lift TIG without breaking the bank, the YESWELDER 135Amp Multi-Process unit is an unbeatable all-in-one solution that still delivers competent 120V stick welding.

Finally, for the absolute beginner or anyone needing a super-easy, portable machine for quick fixes and hobby work, the HONE 110V 120Amp stands out with its smart features that simplify arc starting and stability, making the learning curve much less intimidating.

No matter your skill level or project type, there’s a 120V stick welder here that’s ready to help you lay down some beads.

Best 120V Stick Welder: Your Questions Answered

Q: What can a 120V stick welder weld?

A: A 120V stick welder is primarily suited for welding mild steel, carbon steel, stainless steel, and cast iron. The thickness capacity typically ranges from thin sheet metal (around 16 gauge) up to about 1/4 inch, and sometimes even 3/8 inch with multiple passes and the right technique. They’re excellent for DIY projects, home repairs, farm equipment maintenance, and light fabrication.

Q: Is 120V enough for welding?

A: Yes, 120V is definitely enough for many welding tasks! While it won’t have the same raw power as a 220V industrial machine, a modern inverter 120V stick welder can handle most common repair and hobbyist projects with ease. The key is choosing the right electrode size and ensuring your household circuit can provide sufficient amperage.

Q: What size rods can a 120V stick welder use?

A: Most 120V stick welders are designed to run electrodes in sizes ranging from 1/16 inch (1.6mm) up to 1/8 inch (3.2mm). Common rod types include E6013, E6011, E7018, and sometimes E6010 for more advanced users. The thinner rods are better for lower amperage and thinner materials.

Q: Do I need shielding gas for stick welding?

A: No, you do not need shielding gas for stick welding. The flux coating on the electrode (welding rod) creates its own shielding gas when it burns, protecting the molten weld pool from atmospheric contamination. This is one of the big advantages of SMAW (Shielded Metal Arc Welding), making it very convenient for outdoor use and basic setups.

Q: How do I choose the best 120V stick welder for beginners?

A: For beginners, look for a 120V stick welder with features like Hot Start, Arc Force, and Anti-Stick. These functions automatically help with arc initiation, maintain arc stability, and prevent the rod from sticking, making the learning process much smoother. Lightweight and portable designs are also great for easy handling and storage, and a clear digital display helps with setting adjustments.

Q: What safety gear do I need for stick welding?

A: Welding safety is paramount! You’ll need a welding helmet with the correct shade lens, welding gloves (leather is standard), flame-resistant jacket or clothing, and safety glasses worn under your helmet. Always work in a well-ventilated area and ensure you have a fire extinguisher nearby. Ear protection and steel-toed boots are also highly recommended.

Q: What’s the difference between an inverter stick welder and a transformer stick welder?

A: Most modern 120V stick welders are inverter-based, like the ones reviewed here. Inverter welders are much lighter, more efficient, and often provide more precise arc control through features like Hot Start and Arc Force. Traditional transformer welders are much heavier, bulkier, and tend to be less energy-efficient, though they are very durable and often cheaper. For a portable 120V stick welder, an inverter machine is almost always the better choice.