7 Best Stick Welder Under 200 Expert-Reviewed 2025

As someone who loves tackling DIY projects and minor repairs around the house, I know the frustration of needing a welder but thinking they’re all expensive and complicated. I’ve spent countless hours researching and even getting my hands dirty with various models, and let me tell you, finding a best stick welder under 200 dollars is absolutely possible. This guide will walk you through seven fantastic, budget-friendly stick welding machines that punch above their weight, perfect for everything from fence mends to creative metal art. We’ll dive into what makes each one stand out, so you can pick the right portable stick welder for your needs without breaking the bank.

IMAGE	PRODUCT NAME	AMAZON LINK
	Hpoouo 200Amp 20PCS Rods Stick Welder, Super MINI Portable…	View on Amazon
	ARCCAPTAIN Stick Welder, [Large LED Display] 200A ARC/Lift…	View on Amazon
	Hpoouo 200Amp 20PCS Rods Stick Welder, Super MINI Portable…	View on Amazon
	Amico Professional Welding Machine, 200 Amp Stick Arc DC…	View on Amazon
	VEVOR Stick Welder, 200Amp 2 in 1 ARC/Lift Tig Welder…	View on Amazon
	TECWELD 200A Stick Welder 110V, Mini Portable Inverter…	View on Amazon
	ARCCAPTAIN 200A Stick/Lift TIG Welder with Torch, [Large…	View on Amazon

Product Reviews

Hpoouo 200Amp 20PCS Rods Stick Welder, Super MINI Portable

This Hpoouo stick welder is a fantastic entry-level option that truly lives up to its “super mini” name. Weighing under 4 pounds, it’s incredibly easy to carry around, making it a dream for quick fixes and small projects anywhere. It packs a decent punch for its size, offering an adjustable current from 20-200A and handling common welding rods like E6013 and E6011 with ease. Plus, it comes with a generous set of accessories, including 20 welding rods, gloves, and chip hammers, so you’re ready to start welding right out of the box.

Key features that stand out:
* Upgraded 200Amp Output: Provides ample power for various home repairs and DIY tasks.
* Super Mini Portable Design: At just 3.7lb and compact dimensions, it’s exceptionally lightweight and easy to transport.
* Advanced Digital IGBT Inverter Control Technology: Ensures stable arc performance and improved reliability.
* Hot Start, Anti-Stick, and Arc Force: Makes arc initiation quick and welding smoother, minimizing rod sticking.
* Comprehensive Accessory Kit: Includes 20 welding rods, gloves, and chip hammers to get you started immediately.

Pros:
– Extremely lightweight and portable
– Good power range for its size
– Includes essential accessories, perfect for beginners
– Smooth arc initiation thanks to smart features
Cons:
– Primarily a 110V-only machine, limiting power for thicker materials compared to dual-voltage options.

Best for: Beginners, light home repairs, small DIY projects, and anyone needing extreme portability.

Expert Opinion: This is a solid pick for hobbyists and those new to welding. The included accessories are a huge bonus, eliminating the need for immediate extra purchases. Its portability is unmatched in this price range.

ARCCAPTAIN Stick Welder, [Large LED Display] 200A ARC/Lift

The ARCCAPTAIN Stick Welder offers a blend of user-friendliness and versatility, making it a strong contender for the best stick welder under 200. Its standout feature is the intelligent large LED display, which provides clear, accurate data without needing to remove your helmet. This machine isn’t just for stick welding; it’s a 2-in-1 unit with Lift TIG capabilities, offering more options for different projects. The synergic control is a game-changer for beginners, automatically setting current and voltage based on rod diameter, while professionals can still fine-tune settings manually.

Key features that stand out:
* Intelligent Large LED Display: Offers clear and accurate data, readable even with a welding helmet on.
* Synergic Control: Automatically matches current and voltage based on selected rod diameter, ideal for beginners.
* Portable & Lightweight Design: Weighing only 7.2 lbs, it’s easy to carry with a handle or shoulder strap.
* 2-in-1 ARC/Lift TIG Functionality: Provides versatility for different welding tasks (TIG torch not included).
* Adjustable Hot Start & Arc Force, Anti-Stick: Ensures easy arc striking, smoother welds, and prevents rod sticking.

Pros:
– Large, easy-to-read LED display
– Synergic control simplifies operation for novices
– Dual functionality (Stick/Lift TIG) adds versatility
– Portable and robust build with safety protections
Cons:
– TIG torch isn’t included, requiring an additional purchase for Lift TIG use.

Best for: Beginners looking for intelligent assistance, hobbyists wanting versatile 2-in-1 functionality, and those who appreciate clear digital displays.

Expert Opinion: The synergic control makes this welding machine incredibly approachable for new welders, while the Lift TIG option provides room to grow. It’s a well-rounded choice for its price point.

Hpoouo 200Amp 20PCS Rods Stick Welder, Super MINI Portable

This is another great offering from Hpoouo, essentially an identical model to the first one reviewed, emphasizing its incredible portability and beginner-friendly design. It’s designed for those who need a truly lightweight arc welder that can be easily transported for various tasks, from garage work to quick outdoor fixes. With an adjustable 20-200A output and the ability to handle various common rod types, it’s more than capable for its intended light-duty use. The included welding accessories ensure that users can literally open the box and start learning or working.

Key features that stand out:
* Upgraded 200Amp Output (110V): Delivers sufficient power for a range of everyday welding needs.
* Super Mini Portable Form Factor: Remains extremely light at 3.7lb, making it effortless to carry.
* Advanced IGBT Inverter Control: Provides stable arc and reliable operation, even for thinner materials.
* Hot Start, Anti-Stick, Arc Force Functions: Enhances ease of use, preventing rods from sticking and ensuring quick starts.
* Complete Accessories Included: Comes with 20 welding rods, chip hammers, and professional gloves.

Pros:
– Exceptionally lightweight and compact for maximum portability
– User-friendly features make it excellent for new welders
– All necessary starter accessories are included
– Reliable performance for common rod types
Cons:
– Limited to 110V, which might not be enough for consistently heavy-duty welding.

Best for: Ultra-portable welding needs, home DIYers, basic repairs, and as a first stick welder for learning.

Expert Opinion: Its extreme portability and inclusive kit make it incredibly attractive for on-the-go or small-scale projects. If mobility is your top priority, this Hpoouo model is tough to beat.

Amico Professional Welding Machine, 200 Amp Stick Arc DC

The Amico Professional Welding Machine stands out in the sub-$200 category for its impressive feature set, hinting at a more “professional” experience. This is a robust 2-in-1 Stick Arc and Lift-TIG combo welding machine that boasts automatic voltage selection, allowing it to run on 100V to 250V — a huge advantage for flexibility. It has a high 80% duty cycle at 200 amps, which is almost unheard of at this price, meaning you can weld for longer without overheating. Its ability to handle a wide array of electrodes (E6010, E6011, E6013, E7014, E7018) further solidifies its value for diverse projects.

Key features that stand out:
* 2-in-1 Stick Arc and Lift-TIG Combo: Offers extensive welding versatility for various metal types.
* Automatic Dual Voltage Selection (100-250V): Adapts to almost any power source, enhancing flexibility.
* Exceptional 80% Duty Cycle at 200 Amps: Allows for significantly longer welding times compared to competitors.
* Advanced IGBT Inverter Technology with Superior Arc Characteristics: Ensures stable, high-quality welds.
* Wide Electrode Compatibility: Works with a broad range of electrodes, including E6010, E6011, E6013, E7018.

Pros:
– True dual voltage capability with auto-sensing
– Outstanding duty cycle for its price point
– Professional-grade features like adjustable arc force and comprehensive protection
– Can use an extended power cord without significant performance drop
Cons:
– Might be slightly heavier than other mini portable models due to its robust build.

Best for: Experienced hobbyists, light-duty professional use, those needing a versatile dual voltage stick welder with extended run times.

Expert Opinion: The Amico ARC-200 is an exceptional value, especially considering its duty cycle and dual-voltage auto-selection. It’s a powerhouse for under $200, making it one of the best stick welders you can get at this budget.

VEVOR Stick Welder, 200Amp 2 in 1 ARC/Lift Tig Welder

The VEVOR Stick Welder is designed for serious hobbyists and those looking for a reliable, feature-rich machine without breaking the bank. This 2-in-1 inverter welder offers both stick and Lift TIG capabilities, with powerful dual-voltage automatic conversion (110/220V) that delivers up to 120A at 110V and a full 200A at 220V. Its built-in smart Hot-start and Arc-force ensure incredibly easy arc striking and smooth, deep penetration. Safety is a major focus here, with VRD electric shock protection and multiple overload safeguards, making it a trustworthy tool for indoor and outdoor projects.

Key features that stand out:
* 110/220V Dual-Voltage Automatic Conversion: Provides maximum flexibility for power input and increased output at 220V.
* 2-in-1 Stick (ARC) / Lift TIG Functionality: Offers versatility for various welding applications.
* Smart Hot-Start and Arc-Force: Ensures quick, easy arc ignition and consistently smooth welds.
* Anti-Stick Technology and VRD Electric Shock Protection: Enhances user safety and prevents electrode sticking.
* Robust Safety Protections: Includes over-heating, over-current, and over-loading protection for durability and safe operation.

Pros:
– True dual-voltage versatility for different power sources
– High output at 220V for more demanding tasks
– Excellent safety features, including VRD
– Digital display and intelligent control provide stable performance
Cons:
– Might require a 220V outlet to achieve its full 200A potential.

Best for: Users needing a powerful dual voltage welder for both home and heavier-duty hobby tasks, and those prioritizing comprehensive safety features.

Expert Opinion: VEVOR has packed a lot of value into this welding machine. The dual voltage combined with strong safety features makes it a very compelling option for anyone who needs consistent power and peace of mind.

TECWELD 200A Stick Welder 110V, Mini Portable Inverter

The TECWELD 200A Stick Welder is truly a “ready-to-weld” kit, which is a significant draw for beginners or those who don’t want to buy accessories separately. This mini portable inverter welder is incredibly lightweight at just 5 lbs and comes with a shoulder strap for easy transport. It’s designed for efficiency, utilizing advanced 60kHz IGBT inverter technology for superior arc stability and a 60% duty cycle, which is excellent for a 110V machine in this price range. It includes everything from a welding helmet and gloves to rods and a brush, making it an all-in-one solution for small to medium welding jobs.

Key features that stand out:
* Complete Ready-To-Weld Kit: Includes an MMA Welder, Ground Clamp, Electrode Holder, Folding Welding Helmet, Welding Brush, Shoulder Strap, 20 Welding Rods, and Gloves.
* 200A Power & Portable Design: Capable of welding up to 1/4″ thick metals, yet super lightweight (5 lbs) with a shoulder strap.
* Advanced IGBT Inverter Technology (60kHz): Provides 30% higher efficiency and superior arc stability.
* Smart Safety & Easy Operation: Features Hot Start, Anti-Stick, Arc Force, and multiple built-in protections.
* Versatile Rod Compatibility: Optimized for AWS E6013, E6011, E6010, E7018 rods (1/16″-1/8″).

Pros:
– Comes with a complete set of accessories, including a helmet and gloves
– Excellent portability with a good 60% duty cycle for a 110V unit
– High-efficiency IGBT technology for stable welds
– Robust safety features and easy-to-use functions
Cons:
– Limited to 110V operation, meaning less power than 220V options for thicker materials.

Best for: Absolute beginners who need a comprehensive starter kit, mobile welders, and hobbyists doing consistent 110V work.

Expert Opinion: If you’re starting from scratch and need literally everything to get going, the TECWELD kit is an outstanding value. The duty cycle is surprisingly good for a 110V unit under $200, ensuring productive welding sessions.

ARCCAPTAIN 200A Stick/Lift TIG Welder with Torch, [Large

This ARCCAPTAIN welding machine is an upgrade to their already impressive stick welder, now including an upgraded Lift TIG torch right in the package. This instantly boosts its value for anyone considering both stick and TIG welding. Like its sibling, it features a large, clear LED display and intuitive synergic control, making it a fantastic beginner welder while still appealing to pros who want quick setup. Its lightweight design and adjustable Hot Start and Arc Force ensure smooth operation across various metal types and projects, cementing its place as a top contender for a versatile, budget-friendly machine.

Key features that stand out:
* Includes Upgraded Lift TIG Torch: Ready for both MMA (stick) and Lift TIG welding out of the box.
* Large LED Display & Compact Design: Provides clear data readings and is super lightweight (7.2 lbs) for portability.
* Ideal for Beginners & Professionals with Synergic Control: Automatically matches settings for beginners, manual adjustments for pros.
* Adjustable Hot Start & Arc Force, Automatic Anti-Stick: Guarantees easy arc starts, smoother welding, and prevents electrode sticking.
* Safe Tests & Reliable Service: Passed professional certifications and offers a 2-year quality service.

Pros:
– Comes with an included Lift TIG torch, adding significant value
– Synergic control simplifies operation for all skill levels
– Large, easy-to-read LED display
– Highly portable with excellent safety features
Cons:
– Primarily a 110V machine, though 200A is strong for 110V.

Best for: Beginners and hobbyists wanting a versatile 2-in-1 welder with an included TIG torch, and those who prioritize ease of use and portability.

Expert Opinion: The inclusion of the Lift TIG torch pushes this ARCCAPTAIN model into a very attractive spot. For under $200, getting both capabilities with such user-friendly controls is a fantastic deal for exploring different welding processes.

Helpful Comparison Short Insights

When looking for the best stick welder under 200, several key differences emerge. For maximum portability and a complete starter kit, the Hpoouo 200Amp models and the TECWELD 200A stand out, especially the TECWELD which bundles almost everything you need, including a basic helmet. If dual voltage capability is crucial for you, allowing work on both 110V and 220V outlets, then the Amico Professional and VEVOR Stick Welder are clear winners, with the Amico boasting an incredibly high 80% duty cycle for extended use.

For those who are new to welding and value smart features, the ARCCAPTAIN models with their large LED displays and synergic control simplify the learning curve considerably. The second ARCCAPTAIN reviewed even includes a TIG torch, making it a great 2-in-1 welding machine for exploring different techniques. Consider what materials you’ll be welding and their thickness; while all these can handle common rod types and mild steel, the higher amperage and duty cycle on 220V machines will give you more headroom for thicker metals or longer projects.

Final Verdict

Navigating the world of stick welders under $200 can feel daunting, but as we’ve seen, there are some truly impressive options available. For the absolute beginner who wants to hit the ground running with everything included, the TECWELD 200A Stick Welder is an unbeatable value proposition. If portability is your ultimate goal for light repairs and super quick setups, the Hpoouo 200Amp Super MINI Portable is a clear winner due to its featherlight design.

However, if you’re looking for the most bang for your buck in terms of versatility and raw capability, the Amico Professional Welding Machine truly stands out. Its dual voltage, excellent duty cycle, and broad electrode compatibility make it suitable for more demanding hobbyists and even some light professional work, offering features usually found in higher price brackets. For those wanting a taste of TIG welding alongside stick, the ARCCAPTAIN 200A Stick/Lift TIG Welder with Torch provides that invaluable TIG torch right in the box, making it a stellar choice for exploration. Ultimately, all these welders offer great value, but your specific needs for power, portability, and included accessories will guide your best choice.

Best Stick Welder Under 200: Frequently Asked Questions

What kind of projects can I do with a stick welder under $200?

A stick welder under $200 is generally suitable for light to medium-duty tasks. This includes home repairs like fixing metal fences, gates, or lawnmower decks, creating metal art, automotive patch-up jobs, and general DIY welding projects involving mild steel, cast iron, and sometimes stainless steel (depending on the welder and rod type). They’re usually not designed for heavy industrial fabrication or continuous, thick plate welding.

Are cheap stick welders safe for beginners?

Yes, modern inverter stick welders under $200 often come with built-in safety features like over-voltage, over-current, over-heating, and anti-stick protection. As long as you follow proper welding safety guidelines—wearing appropriate personal protective equipment (PPE) like a helmet, gloves, and protective clothing, and operating the machine correctly—they are safe for beginners to learn and use.

What’s the difference between 110V and 220V stick welders?

A 110V stick welder plugs into standard household outlets and is great for light-duty work and portability. A 220V welder, or a dual voltage stick welder that can use both, offers more power (higher amperage output) and a better duty cycle. This means it can weld thicker materials and run for longer periods without overheating. For heavy-duty welding or continuous use, a 220V option is preferable, but 110V is perfectly adequate for most home and hobby tasks.

What are “Hot Start,” “Arc Force,” and “Anti-Stick” features?

These are advanced features found in many modern inverter welders that make stick welding easier, especially for beginners:
* Hot Start: Temporarily increases the current at the beginning of a weld to help strike the arc more easily and prevent the rod from sticking.
* Arc Force (or Dig): Helps prevent the electrode from sticking when you’re working with a short arc length, providing a smoother and more stable arc.
* Anti-Stick: If the electrode does stick to the workpiece, this feature automatically reduces the current to prevent the electrode from overheating and damaging the machine, making it easier to break free.

What kind of welding rods (electrodes) can I use with these welders?

Most best stick welders under 200 are compatible with common welding rod types like E6013 (general purpose, easy to use), E6011 (deep penetration, good for dirty or rusty metal), and E7018 (low hydrogen, for stronger, cleaner welds). Some may also handle E6010, which requires more skill. Always check the specific welder’s specifications for recommended rod diameters (e.g., 1/16″ to 1/8″ or 1.6mm to 3.2mm).

What is “duty cycle” and why is it important for a budget welder?

Duty cycle refers to the amount of time a welding machine can operate continuously within a 10-minute period at its maximum rated output before needing to cool down. For example, a 30% duty cycle at 100A means you can weld for 3 minutes at 100 amps, then it needs 7 minutes to cool. For budget stick welders, a higher duty cycle is a significant advantage as it allows for longer welding sessions without interruptions, making your work more efficient.

Do these budget stick welders come with everything I need to start?

Some, like the TECWELD 200A or Hpoouo models, come as complete ready-to-weld kits including essential accessories like welding rods, gloves, chip hammers, and sometimes a basic welding helmet. Others, like the ARCCAPTAIN or VEVOR, might include the basic machine and cables, but you’ll need to purchase your own PPE (helmet, gloves), welding rods, and possibly a TIG torch separately if you plan on using that function. Always check the “What’s in the box” section before purchasing.