Best Aluminum Rivets Comparison Guide 2025

I’ve spent countless hours in the workshop dealing with everything from automotive repair to complex ductwork, and if there’s one thing I’ve learned, it’s that the quality of your fasteners matters immensely. Choosing the right set of best aluminum rivets can make or break a project, especially when you need reliable, long-lasting blind fastening solutions. This comprehensive guide reviews the top kits and bulk packs on the market, helping you cut through the noise to find the durable pop rivets you need for your next indoor or outdoor job.

IMAGE	PRODUCT NAME	AMAZON LINK
	SATANTECH 500pcs Pop Rivets Assortment Kit,14 SAE Sizes…	View on Amazon
	Linkup 600pcs 15 Sizes Pop Rivets Assortment Kit,Aluminum…	View on Amazon
	Wensilon (250Pcs) 3/16″x1/2″ Aluminum blind pro…	View on Amazon
	ZQZ 970Pcs Aluminum Pop Rivets with Washer Assortment Kit,…	View on Amazon
	INCLY 1000PCS Aluminum Pop Rivets Assortment Kit, 14 Sizes…	View on Amazon
	ISPINNER 385pcs 8 Sizes Aluminum Blind Rivets, Pop Rivets…	View on Amazon
	ISPINNER 50pcs 3/16″ x 3/4″ Large Flange Aluminum Blind…	View on Amazon
	smseace 780Pcs Black Pop Rivets with Washer Assortment Kit…	View on Amazon
	JUIEYIR 620Pcs Pop Rivets Assortment Kit, 14 Sizes Aluminum…	View on Amazon
	ISPINNER 100pcs 3/16″ x 1/2″ Aluminum Blind Rivets, 4.8 x…	View on Amazon

SATANTECH 500pcs Pop Rivets Assortment Kit,14 SAE Sizes Aluminum Rivets (3/32″ 1/8″ 5/32″ 3/16″ 1/4″), Assorted Blind Rivets with Reinfored Divider & Labeled Case

This SATANTECH kit is an excellent starting point for any serious DIY enthusiast or professional needing a wide variety of fasteners. With 500 pieces covering 14 standard SAE sizes, you’re equipped for virtually any common blind riveting task. The rivets feature a durable aluminum body and steel mandrel, providing great corrosion and acid resistance, making them reliable in challenging environments like automotive or marine repair. The reinforced storage case is a huge bonus, keeping everything organized and easy to access.

Key features that stand out:
– Premium Aluminum Rivets: High-quality aluminum grip and steel mandrel combination.
– 14 Standard SAE Sizes: Massive assortment covering sizes from 3/32” up to 1/4”.
– Reinforced Labeled Case: Thickened latch and dividers ensure organization and prevent mixing.
– Corrosion Resistance: Suitable for both indoor and outdoor use without worry of rusting.

Pros:
– Excellent size diversity in one convenient kit.
– Durable, high-quality materials resist environmental wear.
– Storage case is robust and clearly labeled for efficiency.
– Ideal for joining various metal plates and pipes.

Cons:
– Large number of small sizes might be overkill for users only needing heavy-duty rivets.

Best for: General contractors and serious DIYers needing maximum size versatility in a single kit.

Expert Opinion: The value of having 14 distinct sizes neatly organized cannot be overstated for a busy shop; this kit minimizes trips to the hardware store and offers reliable performance across various materials.

Linkup 600pcs 15 Sizes Pop Rivets Assortment Kit,Aluminum Rivets, Silver pop rivet set including 3/32″ 1/8″ 5/32″ 3/16″ 1/4″ blind rivets for metal Dome Head rivet kit

The Linkup 600-piece kit offers an even larger volume of fasteners across 15 popular sizes, making it an incredibly economical choice for high-volume users. These dome head blind rivets are constructed from reliable aluminum, offering strong connections for metal fabrication and household repairs. The packaging is designed with reliable, no-mix compartments and double buckles, meaning you can toss this case in your work truck without worrying about a catastrophic size mixing event.

Key features that stand out:
– 600 Pieces, 15 Sizes: One of the largest standard assortments available.
– Wide Applicability: Excellent for general DIY projects, metal, and vehicle maintenance.
– No-Mix Compartments: Features nested, removable dividers for excellent internal organization.
– Dome Head Design: Provides a clean, finished appearance after installation.

Pros:
– Great quantity and size variety for the price point.
– Reliable double-buckle packaging for secure transport.
– Ideal for beginners and those running through rivets quickly.
– Strong corrosive resistance properties.

Cons:
– Some niche sizes (like 1/4″) are only present in small quantities.

Best for: High-volume users and budget-conscious professionals who prioritize quantity and organization.

Expert Opinion: This is a fantastic bulk option. While the rivet quality is standard and reliable, the strength lies in the sheer number of fasteners provided in a well-organized case.

Wensilon (250Pcs) 3/16″x1/2″ Aluminum blind pro Rivets,Aluminum Grip and Steel Mandrel

When you know exactly what size you need, buying in bulk saves time and money. The Wensilon 250-piece pack focuses solely on the highly versatile 3/16″ x 1/2″ size. These rivets are built with premium aluminum and a steel mandrel, ensuring they handle temperature changes and resist corrosion without deforming the surface material upon installation. This specific size is a go-to for many mid-range automotive and ductwork repairs, offering a strong, secure fit.

Key features that stand out:
– Bulk Single Size (3/16″ x 1/2″): Perfect for projects requiring uniformity.
– Temperature Resistant: Maintains integrity in various operational environments.
– Non-Deforming Installation: Ensures a smooth, professional finish.
– High-Quality Materials: Premium aluminum for the grip, steel for the mandrel.

Pros:
– Consistent quality ideal for large, repetitive projects.
– Highly corrosion and acid resistant for long-term durability.
– Easy to use with standard rivet guns.
– Excellent grip range for mid-sized material connections.

Cons:
– Only one size means zero versatility for varied project needs.

Best for: Professionals working on specific, large-scale projects like HVAC installation or trailer repair where a standard, high-use size is mandatory.

Expert Opinion: For jobs that require dozens or hundreds of the exact same fastener, purchasing this dedicated bulk pack is far more economical and convenient than pulling individual pieces from a mixed assortment kit.

ZQZ 970Pcs Aluminum Pop Rivets with Washer Assortment Kit, 14 Sizes Silver Rivets with 3/32″ 1/8″ 5/32″ 3/16″ Blind Rivets, Assorted Pop Rivets Set

The ZQZ kit is a heavy-hitter, providing 640 aluminum pop rivets plus 330 silver washers. The inclusion of washers is crucial for professional work, especially when dealing with softer materials or slightly oversized holes, as they prevent pull-through. This enormous 970-piece kit includes 14 common rivet sizes across 3/32″ up to 3/16″ diameters. The high strength and durability of these blind rivets make them an excellent choice for demanding automotive and metal fabrication tasks.

Key features that stand out:
– Washer Inclusion (330 pcs): Four different sizes of washers to enhance stability and prevent pull-out.
– Massive 970-Piece Kit: Extremely high volume for long-term use.
– High Strength and Durability: Constructed from quality aluminum and steel for longevity.
– Easy Installation: Designed for reliable, single-sided application in tight or hard-to-reach areas.

Pros:
– Washers significantly increase the stability and load-bearing area.
– Comprehensive assortment of common diameters (up to 3/16″).
– Excellent choice for working with softer plastics or thin metal sheets.
– Convenient storage case prevents components from mixing.

Cons:
– Lacks the largest 1/4″ diameter rivets found in some other large kits.

Best for: Metal workers and repair technicians who frequently need reinforced, stable connections on thin or soft substrates.

Expert Opinion: The washers elevate this kit from standard DIY material to a serious professional solution. Whenever you are concerned about material integrity, the support offered by the included washers is invaluable.

INCLY 1000PCS Aluminum Pop Rivets Assortment Kit, 14 Sizes Pop Rivets (3/32″ 1/8″ 5/32″ 3/16″ 1/4″) with 5 Size 304 Stainless Steel Backup Washers, Assorted Blind Rivets for Metal with Storage Case

If the ZQZ kit was a heavy-hitter, the INCLY 1000PCS kit is the champion. This monstrous assortment includes 500 aluminum rivets (covering 14 sizes, including the largest 1/4″ options) and 500 backup washers made of corrosion-resistant 304 stainless steel. The combination of durable aluminum fasteners and robust stainless steel washers provides the highest level of stability and resistance to harsh environments. The storage case is also noteworthy, featuring reinforced latches and double-sided labeling for impeccable organization.

Key features that stand out:
– 1000 Total Pieces: The largest volume kit reviewed, split 50/50 between rivets and washers.
– 304 Stainless Steel Washers: Superior corrosion resistance compared to standard zinc-coated washers.
– Includes 1/4″ Diameter: Covers the full range of common SAE diameters.
– Enhanced Stability: Washers prevent pull-out, ideal for oversized holes and laminates.

Pros:
– Unbeatable quantity and size coverage.
– Stainless steel washers offer maximum environmental protection.
– Superior organization with double-sided labels.
– Suitable for the most demanding indoor and outdoor applications (aviation, automotive).

Cons:
– Significantly heavier and larger than standard kits due to the quantity of components.

Best for: Aviation, marine, and industrial professionals needing absolute top-tier quality and massive quantity, especially in corrosive environments.

Expert Opinion: When longevity and connection stability are paramount, the upgrade to 304 stainless steel washers makes this kit superior. It truly sets the benchmark for comprehensive aluminum pop rivet assortments.

ISPINNER 385pcs 8 Sizes Aluminum Blind Rivets, Pop Rivets Assortment Kit (Silver)

The ISPINNER 385-piece kit offers a focused, manageable assortment, covering the 8 most frequently used sizes (primarily 1/8″ and 3/16″ diameters). This is an excellent mid-range option for those who use rivets often but don’t need the massive 1000-piece commitment. Like others, these aluminum blind rivets are constructed with a strong aluminum grip and steel mandrel, ensuring durability and high performance in various climates. The kit comes in a sturdy transparent case that is easy to store and transport.

Key features that stand out:
– Focused 8 Common Sizes: Skips the smallest and largest diameters, focusing on common medium use.
– High Corrosion Resistance: Durable construction prevents rusting and premature failure.
– Non-Deforming: Designed to set without bending or warping the surrounding material.
– Manageable Kit Size: Perfect balance between variety and quantity for workshop use.

Pros:
– All included sizes are high-utility and frequently needed.
– Reliable quality from a respected hardware brand.
– Compact and sturdy storage case.
– Good resistance to temperature fluctuations.

Cons:
– Limited size diversity might require purchasing supplementary specific sizes later.

Best for: Home mechanics and hobbyists who mostly stick to 1/8″ and 3/16″ standard applications.

Expert Opinion: If you are finding that half the rivets in a 500-piece kit go unused, this ISPINNER 385-piece selection is likely the most efficient and cost-effective solution for your shop.

ISPINNER 50pcs 3/16″ x 3/4″ Large Flange Aluminum Blind Rivets, 4.8 x 20mm Pop Rivets (Silver)

This specialized pack from ISPINNER caters to demanding applications requiring extra holding power. These are large flange aluminum blind rivets, meaning the head (or flange) is significantly wider than standard rivets. This increased surface area is critical when riveting thin, soft, or brittle materials, as it drastically reduces the risk of the rivet pulling through the material under stress. With a generous 3/4″ length, these 3/16″ diameter rivets offer an exceptional grip range.

Key features that stand out:
– Large Flange Design: Maximizes the connection area, ideal for soft materials like plastic or fiberglass.
– Strong Hold: Thick shaft and large flange ensure a highly secure, non-wobbling connection.
– Excellent Grip Length (3/4″): Suitable for joining thicker sections or layers of material.
– Dedicated Niche Pack: Focuses on high strength in a specific size (3/16″ x 3/4″).

Pros:
– Prevents material cracking or pull-through on sensitive materials.
– Superior clamping force compared to standard dome head rivets.
– High-quality aluminum/steel construction is corrosion resistant.
– Necessary for automotive restoration projects involving plastic trim.

Cons:
– The large flange may not provide the desired aesthetic finish in some applications.

Best for: Specialty repairs, boat maintenance, and joining soft materials (fiberglass, plastic) where maximizing surface contact is essential.

Expert Opinion: Don’t underestimate the utility of a large flange rivet. If you’ve ever had a standard rivet pop through thin aluminum sheeting, you understand why this specialty fastener is a mandatory addition to the professional toolkit.

smseace 780Pcs Black Pop Rivets with Washer Assortment Kit 14-Sizes SAE Aluminum Rivets(3/32inch 1/8inch 5/32inch 3/16inch 1/4inch) Black Rivets Set for Metal, Furniture, Automotive, Instruments

For projects where aesthetics matter, the smseace 780Pcs kit offers a fantastic solution: black aluminum rivets. This comprehensive kit includes 14 common sizes, including 1/4″ diameter, alongside four sizes of 304 stainless steel washers for maximum stability and corrosion protection. The sleek black finish is ideal for visible applications in automotive trim, furniture, or instruments where a silver fastener would look out of place.

Key features that stand out:
– Black Finish: Provides a discreet, professional aesthetic for visible applications.
– 14 Sizes, up to 1/4″: Wide SAE diameter range covered.
– 304 Stainless Steel Washers Included: Offers crucial support on soft or irregularly shaped surfaces.
– Corrosion-Resistant: Premium aluminum and steel construction ensures longevity.

Pros:
– Excellent for visual projects where fasteners need to blend in.
– High component count (780 pieces total) and wide size range.
– Washers prevent pull-out and bolster connection strength.
– Durable construction ideal for demanding applications like automotive exteriors.

Cons:
– The black coating may chip slightly if subjected to rough handling during installation.

Best for: Automotive customization, furniture assembly, instrument repair, and any project requiring a subtle or high-contrast black fastener.

Expert Opinion: Finding quality black pop rivets in an organized assortment, especially with stainless steel washers, is rare. This kit is a must-have for anyone concerned with the finished appearance of their work.

JUIEYIR 620Pcs Pop Rivets Assortment Kit, 14 Sizes Aluminum Blind Rivets (3/32″ 1/8″ 5/32″ 3/16″ 1/4″) with 304 Stainless Steel Pop Rivet Washer, Assorted Blind Rivets

The JUIEYIR 620-piece kit balances quantity, size range, and premium materials perfectly. It features 14 sizes of durable aluminum rivets alongside reinforcing washers made from 304 stainless steel. This combination is highly effective for applications where resistance to moisture and acid is necessary, such as boat repair or ductwork. The organization is top-notch, with both inner and outer lids clearly labeled, making size identification quick and error-free.

Key features that stand out:
– 304 Stainless Steel Washers: Maximum stability and environmental resistance.
– 620 Pieces, 14 Sizes: Comprehensive assortment covering all common diameters up to 1/4″.
– Enhanced Stability: Ideal for handling soft materials and irregular holes due to washer support.
– Superior Labeled Storage: Clearly marked dividers prevent components from mixing.

Pros:
– Strong performance in corrosive environments thanks to stainless steel washers.
– Wide range of sizes suitable for diverse projects (furniture, automotive, aviation).
– High rivet and washer count for extensive use.
– Washers help prevent cracking when riveting wood or plastic.

Cons:
– Not ideal if you only need very small-diameter rivets and prefer to avoid larger sizes.

Best for: General maintenance and fabrication where environmental durability and strong reinforcement (via 304 SS washers) are high priorities.

Expert Opinion: This kit offers incredible professional utility. It hits the sweet spot between the sheer volume of the 1000-piece kits and the focused nature of smaller assortments, all while including premium washers.

ISPINNER 100pcs 3/16″ x 1/2″ Aluminum Blind Rivets, 4.8 x 12.7mm Pop Rivets, Pack of 100 (Silver)

If the Wensilon 250-piece pack was too many, the ISPINNER 100-pack offers a highly practical volume of the universally useful 3/16″ x 1/2″ size. This is a common grip range for general repairs, frame construction, and mounting brackets. Made with high-quality aluminum and a steel mandrel, these rivets are robust, corrosion-resistant, and designed to install without surface deformation. This pack is perfect for small businesses or individuals who know their required size but don’t need hundreds of pieces immediately.

Key features that stand out:
– Practical 100-Pack Volume: Ideal for small to mid-sized projects.
– Go-To Size (3/16″ x 1/2″): High utility for general repair and fabrication.
– Durable Construction: Excellent resistance to acids and high temperatures.
– Simple Storage: Comes packaged efficiently in a delicate paper bag for quick storage.

Pros:
– Cost-effective for users needing a specific, reliable size.
– High consistency in quality and grip range.
– Does not deform the material surface upon setting.
– Reliable for indoor and outdoor applications.

Cons:
– Packaging is minimal compared to the large, reinforced cases of assortment kits.

Best for: Quick, targeted restocking or for small projects where this specific size (3/16″ x 1/2″) is the primary requirement.

Expert Opinion: Sometimes, you just need a standard replenishment size without buying an entire assortment case. This 100-pack provides quality fasteners without the bulk or cost of a massive kit.

Comparison Short Insights on Best Aluminum Rivets

When comparing the best aluminum rivets kits, the main differentiating factors are inclusion of washers, color options, and sheer size diversity.

For maximum component volume, the INCLY 1000PCS and ZQZ 970Pcs kits lead the pack, offering hundreds of rivets alongside critical reinforcement washers. This is crucial for professionals handling soft or composite materials.

If your projects demand a refined look, the smseace 780Pcs Black Pop Rivets stand alone as the only kit to offer a full range of rivets in a sleek black finish, essential for automotive customization.

The two dedicated single-size packs, Wensilon (250Pcs) 3/16″x1/2″ and ISPINNER 100pcs 3/16″ x 1/2″, are highly practical for users with repetitive manufacturing or repair needs that standardize on a specific grip range.

Finally, for demanding applications like marine repair where material integrity is questionable, the ISPINNER 50pcs 3/16″ x 3/4″ Large Flange offers superior pull-through resistance, making it the top choice for joining thin plastic or fiberglass.

Final Verdict

Choosing the right blind rivets depends entirely on your needs: general variety, high volume, or specialty performance.

For the All-Around Professional (Best Value & Variety): The JUIEYIR 620Pcs Pop Rivets Assortment Kit is the winner. It provides a massive 14-size range (up to 1/4″), high piece count, and critically, includes 304 Stainless Steel washers, offering superior durability and connection strength without the massive price tag of the 1000-piece options.

For High-Demand Industrial/Marine Use (Ultimate Durability): Look no further than the INCLY 1000PCS Aluminum Pop Rivets Assortment Kit. The sheer volume combined with 304 stainless steel washers makes this the most corrosion-resistant and stable option for harsh environments.

For Niche/Aesthetic Work: If you are dealing with auto trim or furniture where the rivet is visible, the smseace 780Pcs Black Pop Rivets with washers provides the perfect blend of comprehensive sizing, reinforcement, and a crucial black finish.

Best Aluminum Rivets FAQ and Technical Questions

Q: What is the difference between an aluminum pop rivet and a standard fastener?

A: An aluminum pop rivet (also known as a blind rivet) is a fastener used when you only have access to one side of the material being joined. Unlike screws or bolts, which require access to both sides for tightening, the blind rivet is installed using a rivet gun that pulls a steel mandrel, causing the rivet body to expand and set the head on the blind side, creating a secure, permanent connection.

Q: Why do some kits include washers, and are they necessary?

A: Washers (or backup washers) are highly recommended, especially when working with soft, thin, or brittle materials (like plastic, wood, or thin sheet metal). The washer increases the surface area over which the force of the set rivet is distributed, preventing the rivet from pulling through or cracking the material under load. For professional, heavy-duty applications, kits with 304 stainless steel washers (like the INCLY or JUIEYIR kits) are the best aluminum rivets choice.

Q: How do I choose the correct size rivet for my project?

A: Rivets are defined by two key measurements: Diameter and Grip Range.
1. Diameter: Must match the size of the hole you drill. Common diameters are 1/8″, 5/32″, and 3/16″.
2. Grip Range: This is the total thickness of the materials being joined. You must choose a rivet whose specified grip range encompasses the actual thickness of your assembled pieces.

Q: Can aluminum rivets be used for structural applications?

A: While aluminum rivets provide a strong, permanent connection, they are typically used for non-structural or semi-structural applications like ductwork, trim, panels, and light framing. For primary structural applications requiring high shear strength (like heavy truck chassis), heavier steel rivets or bolts may be required, although the quality of these pop rivets is highly durable for most standard fabrication work.

Q: What is the advantage of an aluminum rivet body with a steel mandrel?

A: The combination of an aluminum body (grip) and a steel mandrel provides the best balance of properties. Aluminum is lightweight, corrosion-resistant, and relatively easy to set, while the hardened steel mandrel provides the high tensile strength needed for the rivet gun to pull and break off, ensuring a strong, secure set every time.

Q: How do you remove a blind rivet if you make a mistake?

A: Removing a blind rivet requires drilling. Choose a drill bit the same size or slightly smaller than the rivet’s diameter. Carefully drill through the center of the rivet head until the head separates from the body. Once the head is off, you can use a punch or pliers to push the remaining body and mandrel through the material.