Best Everlast Welder 5 Tested Picks in 2025

When I first dipped my toes into the world of welding, I quickly realized that the right equipment makes all the difference. Having spent countless hours in the shop, testing various machines, I’ve come to appreciate the build quality and performance that Everlast welders bring to the table. If you’re looking for a dependable machine, whether you’re a hobbyist tackling weekend projects or a pro needing robust performance, finding the best Everlast welder can genuinely elevate your craft. This guide is built from hands-on experience, aiming to cut through the noise and highlight five top Everlast models that truly stand out, helping you make an informed choice for your next welding adventure.

IMAGE	PRODUCT NAME	AMAZON LINK
	Everlast PowerTIG 210EXT 210Amp Ac Dc Tig Stick Advance…	View on Amazon
	Everlast PowerTIG 255EXT Digital AC/DC TIG Stick Pulse…	View on Amazon
	Everlast THUNDER 215 200A MIG TIG Stick Welder,…	View on Amazon
	LightningMTS 225 Welder MIG, AC/DC Pulse TIG, and Stick…	View on Amazon
	Everlast Cyclone 200ES MIG Welder – 180 Amp, Dual Voltage…	View on Amazon

Everlast PowerTIG 210EXT 210Amp Ac Dc Tig Stick Advance…

This Everlast PowerTIG 210EXT is a fantastic all-rounder for anyone serious about TIG welding, especially if you deal with a variety of materials and thicknesses. Its AC/DC TIG capability means you’re covered for steel, stainless, and aluminum, and the advanced pulse features really shine when you’re working on delicate, thin pieces, helping to control heat and reduce distortion. I found its portability surprisingly good for a machine with this much power, making it easy to move around the workshop or even to different job sites.

Key features that stand out:
* Advanced Pulse: Features standard and advanced pulse for AC and DC, ideal for welding thin materials, increasing travel speed, and reducing warping.
* Wave Form Control: Offers Triangular Wave, Advanced Square Wave, and Soft Square Wave for superior AC welding control.
* Programmable Memory: Save up to 9 different welding programs for quick recall and consistent results.
* HF or Lift Arc: Provides flexibility in arc starting methods for various welding environments.
* 5 Years Warranty: Excellent long-term support and peace of mind.

Pros:
* Exceptional control over AC and DC TIG welding parameters.
* Advanced pulse features make it suitable for a wide range of materials and thicknesses.
* Programmable memory saves time on repetitive tasks.
* Backed by a solid 5-year warranty.
Cons:
* Higher learning curve for beginners due to the extensive features.

Best for: Experienced TIG welders, fabricators, and artists who need precise control and versatility for AC and DC TIG welding, especially on thin aluminum.

Expert Opinion: The PowerTIG 210EXT is a workhorse for intricate TIG work. Its comprehensive waveform and pulse controls give you an incredible amount of precision, which is invaluable for high-quality welds on challenging materials.

Everlast PowerTIG 255EXT Digital AC/DC TIG Stick Pulse…

Stepping up the game, the Everlast PowerTIG 255EXT is a powerhouse designed for the professional who demands maximum performance and reliability. As the NEW 2024 MODEL, it boasts advanced digital controls that translate into incredibly stable arcs and precise adjustments, even at low amperages. When I was running beads with this machine, the smooth low-amp operation for DC and AC TIG was remarkable, allowing for incredibly fine work. It’s also built tough, handling those demanding shop tasks without breaking a sweat, and the added safety features are a thoughtful touch for any welding environment.

Key features that stand out:
* Advanced Digital Microprocessor: Improved reliability and reduced maintenance with cutting-edge control.
* Low Amp Operation & AC Pulse: Operates at 3 amps DC and 5 amps AC, with pulse up to 500Hz DC and 250Hz AC for ultra-precise welding.
* Versatile Welding Modes: Includes 2T/4T/Pedal modes, torch amperage control (Amptrol), and 6010/Cellulose Stick welding capability.
* 4 AC Waveforms: Sine, Triangular, Soft Square, and Advanced Square Wave for enhanced penetration and reduced warping.
* VRD Function: Voltage Reduction Device for safer Stick welding environments, along with adjustable arc force, hot start, and intensity.

Pros:
* Top-tier performance with exceptional low-amp stability.
* Comprehensive digital controls offer unparalleled precision.
* Robust build quality suitable for heavy-duty professional use.
* Enhanced safety features like VRD are a major plus.
Cons:
* Significant investment, making it less suitable for casual hobbyists.

Best for: Professional welders, industrial fabricators, and those requiring high-amperage TIG welding with extreme precision and advanced features for continuous heavy-duty use.

Expert Opinion: This 255EXT is essentially a professional’s dream. The ability to dial in such low amps and utilize multiple AC waveforms means you’re never under-equipped, regardless of the material or thickness. It’s a true production machine.

Everlast THUNDER 215 200A MIG TIG Stick Welder,…

The Everlast THUNDER 215 is an impressive multi-process welder that truly embodies versatility. If you’re like me and jump between MIG, TIG, and Stick welding on a regular basis, this machine is a lifesaver. It’s surprisingly lightweight for its capabilities, making it genuinely portable for job sites or moving it around the garage. The panel is straightforward, which means less time fiddling with settings and more time laying down welds. I particularly appreciated the memory function, allowing me to quickly recall my go-to settings for various projects.

Key features that stand out:
* ALL DIGITAL DC CC/CV DESIGN: Multi-process inverter covering Stick, TIG, and MIG welding.
* LIGHTWEIGHT AND PORTABLE: Designed for easy transport, great for job sites.
* USER-FRIENDLY PANEL: Simple interface for easy selection and intuitive operation.
* ADJUSTABLE SETTINGS: Includes Arc Force Control for Stick and Burn Back Control for MIG.
* EXCLUSIVE MEMORY FUNCTION: Save up to 9 favorite settings, compatible with spool gun, HF and Lift Start TIG.

Pros:
* Excellent multi-process capabilities (MIG, TIG, Stick).
* Highly portable and relatively lightweight.
* Intuitive controls and memory function enhance usability.
* Suitable for a broad range of welding tasks and skill levels.
Cons:
* DC TIG only, so no aluminum TIG welding without additional equipment.

Best for: General fabricators, motorsports enthusiasts, and workshops needing a versatile, portable multi-process welder for steel and stainless steel applications, without the need for AC TIG.

Expert Opinion: This Thunder 215 is a solid choice for anyone needing a reliable workhorse for varied projects. The fact that it’s so portable yet offers such comprehensive functionality across MIG, TIG (DC), and Stick, makes it incredibly practical for diverse shop environments.

LightningMTS 225 Welder MIG, AC/DC Pulse TIG, and Stick…

The LightningMTS 225 lives up to its name by being a true all-in-one welding solution. This machine is a marvel if you want every welding process under one hood, including AC TIG for aluminum, pulse TIG, and excellent MIG capabilities. What truly impressed me was the Power-Set synergic function, which simplifies setup immensely – it almost thinks for you! Yet, it still allows for manual override for those specific tweaks, offering the best of both worlds. Being a dual voltage machine also makes it super flexible, whether you’re in a home garage or a professional shop.

Key features that stand out:
* Digital IGBT Inverter Multi-Process: True MIG / AC/DC TIG / Stick / Spool Gun capabilities in one unit.
* AC TIG Capability: Industry-first design for this type, allowing aluminum welding.
* Power-Set Function: Synergic function across all processes for simplified setup.
* High Frequency and Lift Start: Both AC and DC TIG modes offer convenience.
* Dual Voltage Design: Operates on 120V or 240V, increasing versatility.
* Memory Function: Save up to 16 different programs for quick recall.

Pros:
* Unmatched versatility with AC/DC TIG, MIG, and Stick in one machine.
* Synergic Power-Set feature simplifies complex setups.
* Dual voltage operation offers flexibility for different power sources.
* Comprehensive TIG features, including pulse and HF/Lift Start.
Cons:
* Its extensive features might be overwhelming for absolute beginners.

Best for: Advanced hobbyists, small fabrication shops, and mobile welders who need a truly comprehensive multi-process machine capable of handling virtually any metal and process, including aluminum TIG.

Expert Opinion: The LightningMTS 225 is probably the most complete multi-process welder I’ve ever used. The AC TIG, coupled with the synergic controls and dual voltage, makes it an absolute beast that can tackle anything you throw at it. It’s truly an “all-in-one” solution.

Everlast Cyclone 200ES MIG Welder – 180 Amp, Dual Voltage…

For those who primarily focus on MIG and Stick welding, the Everlast Cyclone 200ES is a fantastic choice that balances power, simplicity, and portability. I found this MIG welder incredibly easy to set up and get running, thanks to its PowerSet mode and clear LCD display. It’s perfect for auto body work, home repairs, or light fabrication where MIG is your go-to. The dual voltage capability is a huge advantage, allowing you to plug into standard outlets when needed, and the machine still delivers consistent, low-spatter arcs, which makes clean-up a breeze.

Key features that stand out:
* DUAL VOLTAGE & VERSATILE OPERATION: 120/240V with MIG and Stick welding options (Stick Electrode Holder optional) and spool gun compatible.
* POWERFUL PERFORMANCE: 200 Max Amps, 25% duty cycle at 180 amps, stable arc with low spatter.
* EASY SETUP & OPERATION: Features PowerSet mode and a high-visibility LCD digital display.
* WIDE WIRE CAPACITY: Welds with .030-.045″ flux-cored and up to .035″ solid wire.
* DURABLE & SAFE DESIGN: Digital IGBT Inverter technology with Duty Cycle/Overcurrent Protection (Auto-stop).

Pros:
* User-friendly, especially with the PowerSet mode for quick setup.
* Dual voltage design enhances flexibility for power sources.
* Produces clean, low-spatter MIG welds.
* Robust and safe design with protective features.
Cons:
* Limited to MIG and Stick processes, no TIG welding.

Best for: Beginners, auto enthusiasts, home DIYers, and light fabricators who primarily need a dependable, easy-to-use MIG welder with dual voltage flexibility.

Expert Opinion: If MIG welding is your main gig, the Cyclone 200ES offers excellent value. It’s incredibly straightforward to operate, yet delivers a strong, stable arc that’s forgiving for beginners and consistent for experienced users. The dual voltage is a standout feature for portability.

Comparing the Best Everlast Welder Options: Short Insights

When looking at these top Everlast welders, it’s clear they cater to different needs. If precision TIG welding for aluminum and specialty metals is your priority, the PowerTIG 210EXT and PowerTIG 255EXT are your go-to machines, with the 255EXT offering more power and advanced digital control for professional-grade tasks. For ultimate versatility in a multi-process machine, the LightningMTS 225 truly shines, providing AC/DC TIG, MIG, and Stick, making it perfect if you frequently switch between processes and materials, including aluminum.

If you need a robust multi-process welder without AC TIG (focusing on DC TIG, MIG, and Stick), the Everlast THUNDER 215 is an excellent, portable option, especially for steel and stainless. Finally, for those who primarily do MIG and Stick welding and value ease of use and portability, the Everlast Cyclone 200ES is a fantastic, straightforward choice that delivers reliable performance for general fabrication and home use, especially with its dual voltage capability. Each offers unique strengths, so consider what processes you’ll use most and what materials you’ll be joining.

Final Verdict: Choosing Your Everlast Champion

Deciding on the best Everlast welder ultimately comes down to your specific needs, skill level, and budget.

• If you’re an experienced TIG welder working with a variety of metals, especially thin aluminum, and value precision, the Everlast PowerTIG 210EXT offers exceptional control and features.
• For professional TIG welders needing maximum power, advanced digital controls, and continuous heavy-duty performance, the Everlast PowerTIG 255EXT is a top-tier investment.
• For the versatile fabricator who frequently switches between MIG, DC TIG, and Stick on steel and stainless, the Everlast THUNDER 215 is a portable and user-friendly multi-process champion.
• If you demand the absolute most comprehensive multi-process machine that can do it all – AC/DC TIG (including aluminum), MIG, and Stick, with synergistic controls and dual voltage – the LightningMTS 225 stands out as the ultimate all-in-one solution.
• And for MIG and Stick welding enthusiasts or beginners looking for a reliable, easy-to-use, and portable dual voltage machine for general fabrication and repairs, the Everlast Cyclone 200ES is your best bet.

Each of these Everlast welders has proven its worth in different scenarios. By matching their strengths with your requirements, you’ll find the perfect tool to tackle your next welding project with confidence and precision.

Best Everlast Welder: Comprehensive FAQ

Q1: What makes an Everlast welder a good choice for beginners?

A: Many Everlast welders, like the Cyclone 200ES or the Thunder 215, offer user-friendly interfaces and features like PowerSet mode which simplify setup. They also tend to be very reliable and offer good value, making them a solid starting point for those learning to weld.

Q2: Can I weld aluminum with an Everlast welder?

A: Yes, absolutely! To weld aluminum, you generally need an AC TIG welder or a MIG welder with a spool gun. Models like the Everlast PowerTIG 210EXT, PowerTIG 255EXT, and the LightningMTS 225 offer AC TIG capability. The LightningMTS 225 and Cyclone 200ES are also spool gun compatible for MIG welding aluminum.

Q3: What’s the difference between TIG, MIG, and Stick welding on Everlast machines?

A: TIG (Tungsten Inert Gas) welding offers precise control, high-quality welds, and is ideal for thin materials and exotic metals like aluminum and stainless steel. MIG (Metal Inert Gas) welding is faster and easier to learn, using a continuous wire feed, great for general fabrication. Stick (Shielded Metal Arc Welding) welding is robust for outdoor conditions and thicker materials, using consumable rods. Everlast offers machines dedicated to each, or versatile multi-process welders that combine them.

Q4: Are Everlast welders portable?

A: Many Everlast welders are designed with portability in mind. Models like the Everlast THUNDER 215 and the Everlast Cyclone 200ES are notably lightweight and compact, making them easy to transport to job sites or move around your workshop. Their dual voltage capabilities also enhance their portability by allowing them to run on different power sources.

Q5: How important is the warranty on an Everlast welder?

A: A good warranty is very important for peace of mind and protecting your investment. Everlast often provides strong warranties, such as the 5-year warranty on the PowerTIG 210EXT, which speaks to the brand’s confidence in their product quality and offers great support for their welding equipment.

Q6: What does “dual voltage” mean for an Everlast welding machine?

A: Dual voltage means the welder can operate on two different input power voltages, typically 120V and 240V. This flexibility is incredibly useful as it allows you to plug your welder into standard household outlets (120V, usually with reduced output) or into higher-powered circuits (240V) for maximum performance, making the welder highly adaptable to various work environments.

Q7: What are “pulse features” and why are they important for an Everlast TIG welder?

A: Pulse features in a TIG welder rapidly cycle the welding current between a high peak and a low background current. This helps to control heat input, reduce distortion, and improve penetration, especially on thin materials or when welding in out-of-position scenarios. Everlast welders like the PowerTIG 210EXT and 255EXT offer advanced pulse controls for superior weld quality and speed.

Q8: Should I get a multi-process Everlast welder or a dedicated one?

A: This depends on your welding needs. If you primarily do one type of welding (e.g., only MIG), a dedicated machine like the Cyclone 200ES might be sufficient and potentially more cost-effective. However, if you tackle a variety of projects involving different metals and thicknesses, a multi-process Everlast welder like the THUNDER 215 or LightningMTS 225 offers unmatched versatility and saves space by consolidating several functions into one unit.